
With the arrival of summertime we’ll all be spending more time on our decks / terraces / rooftops and nothing gets in the way of a perfectly beautiful sunset like an overdesigned guardrail. So we think it’s a good time to share some architectural guardrail details. We like these details because they’re everything they need to be and nothing more; they’re attenuated, durable and unobtrusive. Let us know what you think and share what you know.

First, let’s start with a very basic interior steel guardrail. It uses cold-rolled ½” thick x 2” wide steel frames; inside the frames, 3/8” diameter horizontal steel rods are welded to the verticals at 3 ½” on center.

Locally building codes govern the overall geometry; this particular project is governed by the Seattle Amendments to the International Residential Code. The minimum height is 36″ (or 34” at the open side of a stair) and the maximum space between the horizontals is 4”.

The welded connection at the horizontals leaves a small bead of steel between the rods and the verticals. As long as the beads are consistent from one horizontal to the next, we don’t mind the look – in fact it’s a nice authentic detail (it’s also cost-effective). Square-drive, flush wood screws attach the guardrail assembly to the floor; additional blocking is used at the floor in these locations for added strength.

There are a variety of conditions and related details where this guardrail intersects with sloped guardrails (at stairs) or handrails which we’ll cover in a future post.

The cold-rolled steel is hand-rubbed with Scotch Brite to preserve the mill finish, then waxed with a clear paste wax, we like to use Briwax. A larger version of the detail below can be found here.

A modified version of this guardrail eliminates the welded connection between the horizontal rods and the verticals. By tapping the verticals, the rods can be threaded and reverse threaded into the joint, thereby eliminating the weld bead. This detail is super clean but also a bit fussy and more expensive.

Another evolution of the interior steel guardrail adds a 1″ x 3″ stick of ipe wood to the top rail. Visually, it warms up the guardrail and brings an additional texture to the feel of the guardrail. For the application below we wanted to warm up a rather sterile (and existing) hallway.

Outdoor guardrails tend to be much longer and subsequently can easily consume a great deal of material. We’ve developed a kit-of-parts over the years to reduce the amount material and connections needed for long expanses of exterior guardrail.

Galvanized ½” thick x 2” wide steel posts are welded to 4” long base plates which allow (4) lag screws to keep the posts stiff. This eliminates the need for a top and bottom steel frame. A 1” x 3” stick of solid ipe holds the tops together and provides a nice tangible rail.

For the horizontals we like to use a 3/16” diameter stainless steel cable. Holes are drilled every 3” oc at the verticals and the cable rail can run right through – eliminating any fussy connection details. The end terminations of the cable rails vary from one manufacturer to the next, we like to use Feeny – they have a couple of systems that are clean, modern and cost-effective. A larger version of the detail below can be found here.

A modified version of our exterior rail allows the system to be mounted to the side of the deck. This application requires the rim-joist to be beefed up, but it buys back some additional surface area on the deck.

That’s the scoop on guardrails. Sharing information = good. Hit that comments button.
Cheers from team BUILD.














As an amateur, I’ve been preserving raw steel by cleaning it well with a solvent and then giving it a few coats of polyurethane. If I’m working with rusted steel, I lay down a coat of Penetrol first to neutralize but preserve the look of the rust and then coat it with the polyurethane.
I like the thought that the wax won’t add a visibly thick layer. How long does it last and is it useable outdoors?
Nice. I really like these rails, especially with the wood rail cap…inviting one to rest their hands while breathing in the air.
In CA the code wizards modified the IRC so our California Residential Code requires a 42″ tall guardrail, except 34″-38″ okay at stairway where guard also serves as handrail.
And of course, the picky code interpreter would correct your quote in third paragraph “maximum space between the horizontals is 4 inches,” since it actually must be slightly less than that since a 4″ sphere shall not pass through at guardrail…or a 4 3/8″ sphere shall not pass through at stair rail.
The detail used on the last photo seems like the fastening could be much stronger if it used bolts spaced vertically (as opposed to, or in addition to bolts arranged horizontally) to form a better moment connection. I’m sure your installation as designed is strong enough to not deflect too much, especially with the cap rail tying it together and wrapping corners, but just a kind observation.
Don’t you love the guy that brings up obvious code snippets and such?
Its probably because your posts are such a pleasure to read and look at that I could only come up with technical bs. Thanks again.
I can’t help but point out these are all horizontal baluster options. While I love and prefer this look, a lot of homeowners don’t like them because they have kids, and kids like to climb ladders. Have you come across a clean modern vertical baluster option? Cables? Rods?
@Brian -the wax will last for years and only needs to be applied where the steel will be touched. Unfortunately it’s not an exterior application -it wouldn’t last for long.
Garrett -yes, you’re a step ahead of us -the horizontals actually need to be slightly less than 4″ oc. Good comments all around and glad to have you on board.
@Mark -good point. We don’t have any built versions of vertical balusters but we’ve got a few in design. Stay tuned for a future post when we’ve got some real stuff to kick the tires on.
Unfortunately, all of your details are not code compliant in Canada. Our code goes further than yours and specifies that a guard cannot be climbable. So, horizontal elements are out.
That is a great railing, though I also recall having to deal with a section in the 2009 IRC related to the “ladder effect” of horizontal rails. In Utah, many Code officials would allow horizontal cable rail, but not steel horizontals.
@Cameron -that’s interesting, I wonder if that’s the direction the IRC is heading…
excellent work again gents. another interior finish i’ve used on raw steel is tung oil. it darkens up the steel a bit more before sealing [or not] and creates a gently weathered texture if applied with a soft cloth. i’ve also experimented with black shoe polish prior to sealing, but still trying to perfect the methodology to get a more mottled finish.
i also tend to make the top wood rail a bit wider at 1×6 or 1×8 [almost like a drink rail]. something very cozy about it…
thanks again for sharing!
beautiful railings! I do like the solid steel interior railing- very clean. Just like Canada, when I worked in Michigan we weren’t able to do horizontal elements as they were climbable- and that was maybe 8 years ago now.
love the waxed finish on those rails… i was really curious as i saw a previous post of the same look. it’d be great on a project we are working on right now, but i don’t know that i can really get away from a painted finish for budget and maintenance reasons – it’s a commercial project.
keep up the good work. thanks, as always, for sharing your ideas.
I am curious how the guardrail to floor system/blocking is engineered. Here in Portland we have a tough time not having a truck load of connection hardware to satisfy the “overturning-300 pound drunk guy that stumbles into your deck guardrail” test. Seems that my engineer can’t ever make a few lack screws into blocking calc out.
Good looking rails though.
We have the same rules in Norway (and England); cannot have horizontal bars, for this effect we have to plan for railings with glass behind, or put the horizontals closer together than 2cm.
(sometimes clients remove/do not build the glass bit)
I like the simplicity with the Ipe handrail though.
Nice detailing guys. Simple, minimal, clean & damn easy to clean.
Used an X-Tend stainless steel mesh on a recent project inside and outside by the beach. Client did not want to clean glass & the mesh is virtually see through with a timber top rail.
http://www.ronstanrigging.com/arch%5Fau/xtendmesh.asp
Other then the manufacturer listed above and in the article, would any one else have suggestions as to where I can find a manufacturer that fabricates the railings shown in the images.
Or is this simply a custom job.
@dominik -all of the interior rails are custom; we haven’t seen any comparable pre-fab systems but if someone knows of a resource we’d be interested as well.
@dominik – I have built and largely designed those railings as i did most of Builds metal work until a little over a year ago. If you want to, Build can put you in contact with me should they be inclined to do so.
Olda Zinke
Welded bars on the inside, and tensioned steel cable on the exterior… How do the costs of these two strategies compare? How do the stainless steel Feeny Cable systems hold up to the elements over time?
@Eric -tension cables are more cost effective than welded bars but (to us) they have an exterior look/feel to them. Here in the rainy pacific northwest the Feeny Cable rails have held up quite nicely.
Realy beautyfull steel guardrail. I would like this guardrail in my staircase.
It is beautyfull with the combination of wood and steel guardrail.
great site and info. I’m curious how you maintained the mill finish at the welds, don’t you have to grind the finish to get to clean steel so that you can get a good weld? also, do you have any close-up pictures of the railings that you could send me?
novasupra@hotmail.com